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Effects of
capacitor bank size
The size of the capacitor bank has a profound impact on how well the
coilgun performs for any given coil. If the capacitor bank is too
small, the projectile will not gain much energy. If the capacitor bank
is too large, the projectile may actually be sucked backwards, which
will waste energy.
The following test was performed with a three layered, 14 gauge coil
with a projectile weighing only 18.8 gramms. Each capacitor is 2,400 uF
and rated for 450 volts.
Configuration 5 uses two capacitors in parallel
Configuration 6 uses four capacitors in parallel
Configuration 7 uses six capacitors in parallel
Please click on the
graphs for the full size version
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| As
you can see
in this graph, capacitor bank size has a dramatic effect on the raw
speed of the projectile. There is a huge improvement in final velocity
from using two capacitors and four capacitors in parallel. Using six
capacitors in parallel appears to have diminishing returns, but still
offers significantly higher projectile velocity. |
Plotting
the
kinetic energy of the projectile, it is apparent that the voltage and
projectile energy have an almost linear relationship with the two upper
configurations. We can see from this chart that, had we used higher
voltage capacitors, the returns we would expect from the coilgun would
be much greater. Unfortunately, 450 volt capacitors are the most
common, and therefore the cheapest high end capacitors available. |
Last
but not
least, we plot the efficiency of the coilgun with these three different
configurations.Surprisingly, the configuration with four capacitors in
parallel appears to be the most effecient at high voltages. Because of
the drop of efficienty with six capacitors in parallel, I decided it
would be better to add a second stage to the coilgun rather than have
the capacitor bank have eight capacitors. |
Effect
of projectile mass
Another important factor is the actual mass of the projectile
Configuration 7 and 8 both use the three layered, 14 gauge coil and a
capacitor bank with six parallel capacitors.
Configuration 7 (blue) uses the 18.8 gram projectile
Configuration 8 (pink) uses the 27 gram projectile
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| As
you can see, the hevier projectile (in pink) exits the coilgun with a
lower velocity. This is absolutely no surprise at all. |
This
is the
graph that is more important. As you can see, the hevier projectile has
substantially more kinetic energy than the lighter projectile. The
reason for this is because the projectile is heavier and thus moving
slower, more of the energy is able to pull the projectile forward
instead of sucking it backwards. |
This
graphs
confirms our suspicions that the heavier projectile is more efficient
than the lighter projectile. As you can see, the heavier projectile is
substantially more efficient. I would have loved to get an even heavier
projectile, but I was unable to do so. |
Effect
of coil layers
Yet another important factor is the actual coil design. So far, all the
results you've seen are for a 14 gauge, 3 layered coil. Below are
results with the same coil with two additional layers.
Configuration 8 (blue) uses the 27 gram projectile with 6 capacitors in
parallel, using the three layered coil
Configuration 9 (pink) uses the 27 gram projectiel with 6 capacitors in
parallel, using the five layered coil
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| At
lower
voltages, it appears that the coil with five layers performs much
better than the coil with three layers. However, at higher voltages,
the three layer coil performs better. |
Here
is a plot
of the projectile energy. As you probably already know, the coil with
three layers performs better at high voltages |
Here
is an
interesting graph. At lower voltages, the coil with five layers was
much more efficient than the coil with three layers. In fact, this was
the most efficient configuration I have experimented with to date. So
if you want to build a highly efficient coilgun, you may want to
consider using coils with several layers, a heavy projectile, and lower
voltages. |
Effect
of coil design
Coil design is obviously a critical part of a successful coilgun
project. My very first coil was made of gauge 12 wire, with three
layers, and it is about a foot long. Here, I compare this with the 14
gauge, three layered coil.
Configuration 4 (blue) uses the 12 gauge, foot long coil
Configuration 6 uses the 14 gauge coil
Both configurations use four capacitors in parallel.
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| As
you can
clearly see in this graph, poor coil design has a direct and
significant impact on the performance of the coilgun. The 12 gauge coil
was probably too long, and the wire was probably too thick to allow a
reaonable number of windings. |
Again,
we see in
this graph that the poorly designed coil has just over half the
performance of the other coil. For a coilgun project, it is necessary
to experiment with different types of coils in order to choose the best
one for your particular design. |
Here,
we see the
efficiencies of the coils. As you can see, the poorly designed coil has
an efficiency of .1 percent, which is terrible. Coilguns are notorious
for having very bad efficiencies, but .1 percent is still exceptionally
bad. |
Conclusion
As you can see, just about any factor under the sun can have a
significant impact on the coilgun performance. It's important to
optimize the coilgun any way you can in order to get maximum
performance.
LEGAL DISCLAIMER
Coilgun projects can be extremely dangerous if you
don't know what your doing. Capacitors can unleash massive amounts of
electricity which can seriously injure or kill. Please use this
information with caution, as I can not be held responsible for your
actions.
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